OK, as promised, I have a start to my Global west suspension system upgrade. Let me start by saying, First things first, I had my steering box re-geared to 3 turns lock to lock, I live near Cambridge, MN. where Lares Corp. is and just dropped it off, they went through it and re-geared it for $285.
This is everything I ordered, upper control arms, lower control arms, recommended springs, solid tie rod sleeves, and eccentric lockout kit.
NOTE: These are roller bearing spring saddles, Global West does not manufacture these right now, but claim they are going to in the near future. I bought these off Ebay for $200 for the pair, they seem to be high quality and worth the investment.
I forgot to mention the lower control arm struts, my first impression of everything is HEAVY DUTY!!
First step is to mount this template that comes with the upper control arms to move the holes down 1". Using a 3/16" dril bit, drill 2 pilot holes per the template.
Next step they say to use a step drill bit to open the holes to 9/16", the only problem with this is that the step drill bit does not go deep enough to drill all the way through the 3 layers at this point, I think I would rather use 3 different drill bits working your way up to 9/16". I had to drill from both sides to make a uniform 9/16" hole, but hey, that's why I am doing a play by play!! I think the 1971-1973 cars are the only mustangs to come from the factory with reinforcements in the shock towers to allow for the big blocks. The template is nice but it is not exact, I did have to clean up a bit with a carbide rotary tool to get the bolts to go in smooth. Just make sure to not get carried away as you want the UCA's to be snug in there place!
This is optional, and also where I stopped for now. I filled in the old holes using my portable MIG welder. I just can't see leaving the old holes in place as I don't want any possible crack points. I have seen cracked shock towers, and I'm sure there are a bunch of different reasons why it happens, but just to play it safe I filled the old holes in and ground them smooth. I blocked the back of the hole with a piece of copper and filled them 100%. I made sure to check for any hole distortion on the new holes and there wasn't any. I will mention, I used wet rags to cool the weld zone when I was done to save as much paint as possible. Now the project will have to wait a few days before I get back to it, but I will post more progress reports as I go. I hope this was informational for anybody looking to make these upgrades!!! Cheers!!