Does anyone have the measurements of where to drill the holes for the boots? The pics earlier in this thread give me an idea sort of. Also, by the looks of it I will need to either remove the doors to drill or find an RAD (right angle drill) to punch the holes? Is this correct. Any help would be appreciated.
Jason,
My cars are about 9 miles from here but will be out there later today and can get some pictures and measurements for the holes and placement.
You might be able to use a Greenlee type hole punch like they use for electrical panels. Expensive to buy but maybe you can find an electrician that would do them cheap. You have to have like a 3/8" pilot hole for the bolt to go through.
I just went back and looked at the install instructions for the speakers that I scanned and put in this thread earlier. They state " Drill 1 1/4" Dia. hole from existing dimple". So there should be a dimple in the sheet metal to show where the holes go. I agree with that hole size for the A post but the boot end that goes to the door is much larger. They do not say what size for the hole in the door. As usual factory instructions not correct. The boot looks like the hole in the door needs to be 2". I pulled a NOS set of the boots and wires out to make sure I had the right ones. I think there are dimples where the holes for the screws go in the door that hold the blocks with the wires.
Yes you would have to pull the door to get in there with a hole saw or drill. Or maybe pull the front fender and drill with the door shut. Your only other option would be to use a carbide burr and just grind the hole out to size. Shavings would get everywhere and they rust quickly if not vacuumed up.
Go look for the dimples that mark the positions and open and read the install instructions early in this thread.
I will still try and get some pictures and measurements later today. The boots and wires have been on eBay lately very cheap, $30.00 for two sets on one sale.
David