Don't let this scare you away from what you want to build. You just need to catch your breath and step away and think about how you are going to use your car. Show Queen, weekend cruiser, occasional driver, or a everyday ride makes a lot of difference. My mention about the solid lifter engines from Ford was in reference to a general non availability of AC and automatic trans since it was generally known how these engines would be used. Anyone that was willing to pay almost $500.00 for a 271/289 (High perf 289) over the 2bl 289 ($105) or 4bl 289 ($158) knew that it wasn't going to be used by Grandma to drive to the ladies weekly sewing and knitting club.Hmmm this kinda throws a curve ball at my engine and rear end plans. I was planning on running a solid flat tappet cam and 3:90 gears. :-/ :-/ I don't plan on drag racing the car so routine high rpms wouldn't be an issue.scgamecock, just as jpaz posted, it came down to the limitations of the AC compressors. At the time Ford was using York and Tecumseh AC compressors which were as good as any in the 70's. In fact the Tecumseh which had a cast iron housing was used in a lot of F600-F800 trucks with factory air.
The problem with the 3.91, 4.11, 4.30 cars was the extreme load imposed on the compressors when the sudden increase of extreme RPM's subjected them to stress they just were not engineered to handle. In fact in the 60's you could not get AC with any solid lifter engine since Ford knew how they were geared and how they would be driven. (High perf 289, 66 Police Interceptor 428, 427's and all Boss engines)
My high school buddy owned a 70 Mercury Cyclone SCJ 429 with the 4.30 gear. A hour ride in it would have your ears ringing for the rest of the day. Was an absolute blast to drive something that felt like it was trying to push your eyeballs through the back of your head. The NO gas mileage aside, it was just a hot noisy ride where any trips were planned on where the gas stations were.
As David posted you can do as I did in my Mach 1 and just cut the AC off if you thought you were going to get involved in some sort of red light "Confrontation". My 85 GT has a micro switch so when you go to WOT it opens the circuit to the field coil. Nice to have but also just as easy to flip the off switch.
Still your car, as we always say, we all just want to help you make an informed decision. A lot of folks here have the "Been There Done That and Have the T-Shirt".
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