Geoff, found out the hard way about the internal circuit breaker in the headlight switch. Around '77 I was in my Pewter Mach1 with my girlfriend attempting to impress her with my cars speed and my driving abilities. As Snoopy would say, "It Was a Dark and Stormy Night" as I was barreling down a narrow curvy country road running around 90 MPH! As I was entering a curve, the headlights went out. About the same amount of time it took for my butt cheeks to pinch a hunk out of my seat, they came back on. The headlights continued to flash off and on all the way back into town.
I talked to the shop techs the next day expecting to have an exorcism performed since I knew my car had to be possessed. Of course the old time techs laughed at me as they usually did and then explained the safety feature of not losing your headlights in case of an electrical problem so you could at least get home. In this instance the headlight switch was the culprit and a new Motorcraft switch put me back on the road.
I did eventually install halogen headlamps in the same car and they ran fine without any relays. I tried to install them in one of my Torino's (with a new switch) and had to install the relays to get them to work properly.