Well today turned out bright an sunny, not too cold at all. I decided to install the new 3/8-24 flanged top-lock nuts and copper crush washers and fill the dif with 80-90 oil.
I can't remember if I ever used crush washers before, but I'll admit I was slightly surprised by how much was needed to achieve the 45 ft/lbs torque. Seemed like I was turning the nuts forever! The bottom two of course cannot be torqued due to some wonderful design work by a Ford engineer, so I just put as much on them as a standard 9/16 wrench would allow compared to one that was torqued. If it leaks, tighten some more I guess.
The amount of oil I added with a 4 oz bottle of Ford friction modifier was 80 US oz and just reached the bottom of the fill hole, so I guess it's all good to go. I believe there is 16 US ozs in a US pint, so that would be exactly 5 US pints as per the manual. (Why the hell the US ended up with different liquid measurements when the rest is UK imperial, I don't know)
So, now I wait for Spring, buy new springs and get that rear end back in. Can't wait!!
Geoff.