A lot of times I use a 4 1/2" electric grinder with a thin cutoff wheel. If that wont fit in a tight area I use a air powered body saw with a good blade. If im cutting a lot of big stuff out of the way I use my plasma cutter. if im cutting new sheetmetal to make patches I use my throatless shear.Thanks Jbojo.
Anyone care to share how they cut their sheetmetal? I've been using a pneumatic die grinder with a 3" cut off wheel. Works well enough but it seems really slow. I'm open to any and all suggestions!
Depends what I'm doing fabricating..But this is my first go to for sheet metalThanks Jbojo.
Anyone care to share how they cut their sheetmetal? I've been using a pneumatic die grinder with a 3" cut off wheel. Works well enough but it seems really slow. I'm open to any and all suggestions!
Q,Depends what I'm doing fabricating..But this is my first go to for sheet metal
in conjunction with other tools depends on the shape complexity thickness
http://www.northerntool.com/shop/tools/product_200442137_200442137?cm_mmc=Bing-{adtype}-_-Power%20Tools-_-Cutting%20Shears-_-1443470
They work really well I used them in conjunction with an air saw (tight areas) for almost all my replacement patches (rough cut floor pans too) The key is to plan your cuts..practice on some scrap first..I use a cheap harbor freight air saw..Cut off wheels work well but they are slow & the worst part is the amount of metal shavings debris that gets thrown into every nook & cranny..You really need to cover tape any and all seams when using them inside a car not to mention the glass too the sparks will ruin your glass leave little pock marks..What panels pre made patches are you replacing ?Q,Depends what I'm doing fabricating..But this is my first go to for sheet metal
in conjunction with other tools depends on the shape complexity thickness
http://www.northerntool.com/shop/tools/product_200442137_200442137?cm_mmc=Bing-{adtype}-_-Power%20Tools-_-Cutting%20Shears-_-1443470
I had looked at one of those. My question would be that since I don't have much skill in forming panels I've bought a number of the pre-made patches and I need to trim them to shape, how well do those sheers handle pre-bent metal? Or are they really only good for flat stuff?
If thats all your doing then the air saw will work fine OR you can also use a jig saw with a fine metal blade..One tool you should really have is a panel flanger for doing the lower qtr sections if your not butt welding..It makes a step on one side of the metal (on the qtr not the patch) so the 2 pieces sit flush instead of overlapingQ,
I'm replacing the tail light panel, I already swapped in a new trunk lid. Those are the only two full replacements I'm doing. Then I'm also patching the rear lower quarters from about 2 inches below the side marker light down, a portion of the trunk drop offs and wheel tubs. Also the upper trunk opening lip.
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Thanks for the tip. I planned to pick up an angle grinder and air saw this weekend. I'm doing all butt welding for this series of repairs. I know that it takes a little more time to get things lined up well, but I don't like the idea of having a flange where water can get trapped if I can avoid it.If thats all your doing then the air saw will work fine OR you can also use a jig saw with a fine metal blade..One tool you should really have is a panel flanger for doing the lower qtr sections if your not butt welding..It makes a step on one side of the metal (on the qtr not the patch) so the 2 pieces sit flush instead of overlaping
http://www.summitracing.com/parts/BRC-13229/
You got a deal, congrats.
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